Early Career Technical Conference
(Previously known as the Regional Technical Conference)

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Early-career Engineers and Mechanical Engineering Graduate Students.

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Southeast Region XI
Abstracts From the 2004 Regional Technical Conference (RTC)
April 2-4, 2004 - Mobile, Alabama

AffiliationTitle (Click on title to view Abstract)RTC Author/Presenter
Florida Atlantic UniversityPortable Braille Computer InterfaceMelissa Morris
Florida International UniversityDevelopment Of A Force-Reflecting Manual Controller Prototype For TeleoperationChandrasekar Reddy Puligari
FloridaInternational UniversityDesign of a High performance 3-D Micro convective Heat sink for Thermal management of Ceramic-Based Substrate Multichip ModulesRyan Moreno
Georgia TechOptimization of Surface Micromachined Two-Arm Horizontal Electro-Thermal ActuatorsAmarendra Atre
Tennessee Technological UniversityDesign and Analysis of High-Speed Spindler for Nano-Machining Applications Using CFD ApproachKalyana Kanjarkar
University of Alabama - TuscaloosaDesign Temperature Data for Surface Water Heating and Cooling SystemsBarbara G. Hattemer
University of MississippiElectronic Cooling of a Electronically Packaged System Using Heat PipesJaideep Bangal
University of MississippiResonant Frequencies And Modal Deformation Of Embedded Discs In Plastic Arena Boards For Fire Ant Response StudiesPrakash Jadhav
University of North FloridaPool-Playing Robot Design ProjectJustin Williams
University of South AlabamaViscoelastic Finite Element Analysis Of Human Patellar TendonChakrpani Machiraju
University of South Alabama Review Of Manufacturing Functionally Graded MaterialsChymar Myint
University of South AlabamaPreliminary Study and Implementation Of Adaptive Control For Resin Transfer MoldingOmar Restrepo
University of South Alabama Analysis Of Filling Pattern In Resin Transfer MoldingRavi K. Panitapu

ABSTRACTS


PORTABLE BRAILLE COMPUTER INTERFACE
Melissa M. Morris, Department of Mechanical Engineering, Florida Atlantic University
A conceptual overview of an improved system that allows visually-impaired people to read and interact with webpages and other computer applications on a refreshable, multi-line display is presented. Several ideas using electroactive polymers (EAPs) and shape memory alloys (SMAs) which are currently under research are discussed. The goal will be to fully develop and construct a working product. Ideally, this improved system will be more portable, user-friendly, and less expensive than current technologies. In addition, visually-impaired users will be able to better perform word-processing and web-based research. Sy 


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DEVELOPMENT OF A FORCE-REFLECTING MANUAL CONTROLLER PROTOTYPE FOR TELEOPERATION
Chandrasekar Reddy Puligari * , Mehmet Ismet Can Dede * , Sabri Tosunoglu * , and Daniel W. Repperger **
* Florida International University ** Air Force Research Laboratory Wright Patterson Air Force Base

The robotics research program at Florida International University develops a broad range of robotic systems with a level of capability and robustness that supports long term, applied field operations. This paper provides insight into the design of a 1-Degree of Freedom (DOF) force-reflecting manual controller (FRMC) for the development of a teleoperation system by reviewing the wave variables technique, position/force control algorithms, platform design, servo systems, servo controllers and the related software developed.

DESIGN OF A HIGH PERFORMANCE 3-D MICRO CONVECTIVE HEAT SINK FOR THERMAL MANAGEMENT OF CERAMIC-BASED SUBSTRATE MULTICHIP MODULES
R. Moreno and Y.-X. Tao Department of Mechanical and Materials Engineering, Florida International University
The method used to design a high performance 3-D heat sink for thermal management of ceramic-based substrate multichip modules is presented. The constructal method and Murray's Law are used to design a nearly fractal, 3-D micro-convective heat sink with a shape that minimizes thermal and flow resistances. The optimal shape predicted by the constructal method for LTCC, HTCC, and Thick Film ceramic-based substrates is determined and an optimal range of shapes that can be used for all three types is obtained. A method of manufacturing that allows the heat sink to be embedded within the ceramic substrate is also described.
OPTIMIZATION OF SURFACE MICROMACHINED TWO-ARM HORIZONTAL ELECTRO-THERMAL ACTUATORS
Amarendra P Atre, Department of Mechanical Engineering, Georgia Institute of Technology
Electro-thermal, two-arm polysilicon actuators are widely employed in optical MEMS applications. These actuators are typically designed for maximum deflection (unloaded) or force (loaded) output characteristics. The optimal design methodology of the actuator has been investigated previously using trial and error analytical and semi-analytical methods. In this paper, design optimization of the electro-thermal actuator is attempted by a multi-variable non-linear comprehensive finite element analysis. The optimization subroutine is implemented to investigate and compare the performance of the actuator by adjusting the design variables to obtain an actuator geometry that provides optimum deflection or force output for minimal power consumption.
DESIGN AND ANALYSIS OF HIGH-SPEED SPINDLES FOR NANO-MACHINING APPLICATIONS USING COMPUTATIONAL FLUID DYNAMICS APPROACH
Kalyana C. Kanjarkar-Graduate Student, Dr. Jie Cui-Assistant Professor, Dr. Mark Jackson-Associate Professor, Department of Mechanical Engineering, Tennessee Technological University
Rotors in High-Speed Spindles cause the spindle to rotate faster and to generate high material removal rate. High-pressure variation on the rotor surface causes the rotor's breakdown and this severely limits the reliability and durability of the high-speed spindles to support new developments in micro and nanomanufacturing technologies. In this paper, different designs of rotor were proposed and optimum design was chosen based on the lowest pressure variation on the rotor surfaces. Numerical simulations were carried out using CFX. The results revealed that changes in the rotor, inlet and outlet geometries affect the pressure coefficient significantly.
DESIGN TEMPERATURE DATA FOR SURFACE WATER HEATING AND COOLING SYSTEMS
Barbara G. Hattemer, University of Alabama, Tuscaloosa, Alabama Stephen P. Kavanaugh, Ph.D., University of Alabama, Tuscaloosa
This paper provides an overview of the current design prodecures of surface water heat pump (SWHP) and direct cooling systems with an emphasis on the key role of water temperature data in the design process. The paper gives an overview of the current information on SWHP systems readily available to HVAC design engineers. An overview of the temperature data collection process is discussed. Specific temperature plots are given from different regions of the country to show how water temperature changes with depth and season in those regions. In addition, the environmental impact of SWHP systems is discussed.
ELECTRONIC COOLING OF AN ELECTRONICALLY PACKAGED SYSTEM USING HEAT PIPES
Jaideep Bangal and Tyrus McCarty, Department of Mechanical Engineering, University of Mississippi
Temperature increase is becoming an extremely significant area in the thermal management of electronics. In order to maximize circuit performance and reliability, it is necessary to design and package electronic assemblies to minimize heat generation and circuit temperature by employing adequate thermal management methods. In this study the analysis involved the thermal management of an electronically packaged (EP) system, utilizing heat pipe technology for cooling the electronic components. The heat pipe, with an extremely high effective thermal conductivity, transports heat away from the components to a heat sink where it is dissipated into the surrounding air. In this study, a computer simulation of the heat transfer in an EP system is performed to predict the effectiveness of several specified designs using the IcePak software package. One of the basic objectives of the present work is to predict the maximum temperature of the power amplifier chips under steady-state conditions. The simulation is carried out at different environmental operating conditions and at different power settings for the power amplifier chips. The results of this study provide several effective ways of insuring that the electronic components are operated in a failure-safe environment.
RESONANT FREQUENCIES AND MODAL DEFORMATION OF EMBEDDED DISCS IN PLASTIC ARENA BOARDS FOR FIRE ANT RESPONSE STUDIES
Prakash Jadhav, Graduate Student; , Esther M. Mwangi Graduate Student; P. Raju Mantena, Professor of Mech. Engr., - University of Mississippi and
Lay Menn Khoo, Associate R&D Engineer. NCPA
The behavior of fire ant colonies when subjected to vibration stimulation is investigated using plastic arena boards, with embedded circular discs. This paper describes experimental modal analysis and finite element methods for determining the resonant frequencies and modal deformation patterns of the embedded plastic disc for facilitating fire ant response studies. Colonies of fire ants were placed within these enclosed discs, which were then excited at their resonant frequencies using electromagnetic excitation. Observations of the fire ant behavior and locations, before and after excitation, were recorded. Distance the ants moved, surface displacement, velocity and acceleration were also measured.
Pool-Playing Robot Design Project
Justin Williams - England, Thims & Miller
Warren A. Wider and Daniel J. Cox - University of North Florida
This paper describes design effort results of a Senior Capstone Design Project in Mechanical Engineering. A leading manufacturer of pool cues needs a repeatable device to shoot pool cues in order to demonstrate cue performance. A robot is designed for two primary objectives, to test the performance of pool cues, and to compare the performance of one cue over another. The latter objective is to occur in a demonstration setting, thus the sponsor desires features for a robot similar in scale to a human shooting a pool cue at a pool table. The robot has been designed as a Senior Capstone Design Project with four main subsystems. Design aspects of the structure subsystem, shooting-arm subsystem, grip and bridge subsystem, and the computer control subsystem and their subsequent design integration is described.  
VISCOELASTIC FINITE ELEMENT ANALYSIS OF HUMAN PATELLAR TENDON
C. Machiraju, A.-V.Phan, A.W.Pearsall, J.M.Hollis, S.Madanagopal,
University of South Alabama
This paper presents an approach based upon a Maxwell's model of viscoelastic materials to performing a finite element analysis of the human patellar tendon using the finite element package ANSYS. The approach is general and thus, can be applied to analyze the viscoelastic behavior of other tendons such as the human supraspinatus tendon providing that experimental data for the material creep and stress relaxation tests are available.
REVIEW OF MANUFACTURING FUNCTIONALLY GRADED MATERIALS
Chymar Myint, Kuang-Ting Hsiao, Bob Minaie, University of South Alabama
This paper reviews the current status of fabricating functionally graded materials and the processing methods. The uses of functionally graded materials in biomedical and electrical applications are discussed. Then, the processing method for fabricating functionally graded materials using impregnation method for potential electrical applications is discussed. The final gradient in this impregnation method is controlled by varying the tension in the fiber, the speed of the rollers, and the number of rollers.
PRELIMINARY STUDY AND IMPLEMENTATION OF ADAPTIVE CONTROL FOR RESIN TRANSFER MOLDING
O. Restrepo, K.T. Hsiao, S. Jiang, B. Minaie - University of South Alabama
A control strategy has been implemented and the visualization interface has been created to control the Resin Transfer Molding (RTM) process for a thin-walled mold with multiple inlet gates. The system was engineered to control a single parameter, which can be inlet pressure or flow rate at each inlet gate. Simplified analytical models were implemented with the computer controlled RTM simulation to evaluate the flow controllability of the proposed control strategy. The controllability of the process was tested for different permeability distributions within the mold. The comparison between the flow control and pressure control techniques is presented in this paper. y 
ANALYSIS OF FILLING PATTERN IN RESIN TRANSFER MOLDING
Ravi K. Panitapu, Shunliang Jiang, Bob Minaie - University of South Alabama
This paper presents the simulation of the filling pattern in Resin Transfer Molding (RTM) under isothermal conditions. Discretization of the domain is performed using the control volume finite difference procedure with implicit scheme. The capability to predict the Last Point to Fill (LPF) location is given by different examples. Factors that affect the filling process such as permeability of preform, race tracking and injection gate locations are taken into consideration in the simulation model.
 

 

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