International, Southwest, & Rocky Mountain District E
April 17-18, 2009

Arlington, TX


2009 Early Career Technical Conference

TECHNIQUES FOR NON DESTRUCTIVE EXAMINATION OF FAILED PLASTIC PARTS
Eric A. Beebe
Augspurger Komm Engineering, Inc.

Complete Paper The purpose of this paper is to introduce unique techniques of examining failed plastic parts that can specifically identify manufacturing defects without using destructive testing techniques. Such failed parts include Reverse Osmosis Canisters, Water Supply Line Compression Nuts and Toilet Ball Cock Systems.
These techniques include the use of back lighting, x-ray and CAT scan technology. In addition, this paper will include how to interrupt these images.
This paper will also illustrate how we use these techniques to support forensic engineering conclusions. Models, illustrations and FEA results will be included within the paper and presentation.
IMPLEMENTATION OF A SOLAR DOMESTIC HOT WATER SYSTEM SIMULATOR
Thomas A. Cemo, Kirk Bolton, Dr. Kenneth W. Van. Treuren, Dr. Ian Gravagne
Baylor University
Complete PaperDomestic water heating consumes approximately 14% to 25% of average residential energy use. This significant portion of a single household's energy draw, coupled with rising energy costs, provides a strong motivation for the implementation of residential solar thermal systems. The purpose of this project is to implement a simulator for a small solar thermal collector array that can be used to research solar thermal system efficiencies. A modified on-demand water heater in conjunction with LabVIEW control software comprises the collector simulator system. LabVIEW accepts collector geometry and specifications, and then calculates the appropriate heater power to simulate array output for meteorological weather data repeatedly within 9% of theoretical calculations. A testing procedure has been developed to validate single and double tank solar domestic hot water system against the Solar Ratings and Certification Corporations efficiency standards. The system simulator will serve as a foundation to study future modifications to residential solar thermal systems.
TRANSESTERIFICATION OF VEGETABLE OILS WITH A CONTINUOUS FLOW CAPILLARY REACTOR
Rachaneewan Charoenwat and Brian H. Dennis
Mechanical & Aerospace Engineering, University of Texas at Arlington
Complete PaperIn recent years, biodiesel has become an attractive alternative to petroleum diesel fuel. However, most biodiesel is still produced using batch reactor technology that is decades old. Improvements in biodiesel quality and economics can be achieved by employing alternate reactor technology for biodiesel synthesis. In this study, we experimentally investigated the use of a capillary reactor for the production of biodiesel from vegetable oils. The main goal was to measure the biodiesel quality as a function of residence time within the capillary reactor. The transesterification reaction was carried out at isothermal conditions in a capillary reactor with an inner diameter of 500 um. Methyl alcohol, a base catalyst, and soybean oil were pumped continuously into the reactor where they were mixed on a microscale. The resulting products were collected and tested by gas chromatography. The effects of various factors such as the residence time, reaction temperature, and the dimension of the capillary microreactor were studied to optimize the reaction conditions. The temperature and residence time were found to have a clear effect on the percent conversion of oil to biodiesel. Results show a high level conversion with residence times much lower than convection batch reactors.
Keywords: Capillary microreactors, biodiesel, transesterification, vegetable oil.
USING SCANNING INFRARED THERMOGRAPHY FOR NON-DESTRUCTIVE EVALUATION OF MATERIALS
Christopher Dalton
University of Oklahoma
Complete Paper Non-Destructive Evaluation techniques are important for the aircraft industry, and infrared scanning systems have the potential to analyze materials and parts, quickly, accurately, and at a reduced cost compared to other systems.
This technique has been developed to create an interface utilizing commercial software packages. New hardware components have been designed to work in concert with specially developed analytical models to treat surfaces with changing emissivity and uniformly finished surfaces like those used in traditional infrared scanning systems.
The current scanning system has been tested using crack defects in thin metal sheets, with a variety of surface finishes and defect geometries. The system has been successful at detecting defects on coated surfaces where cracks were oriented parallel to the heating element and at sub-optimal angles. However, the system has only been marginally successful at removing artifacts of reflected radiation from the thermographic images, making temperature correction and crack detection difficult.

STUDY OF DAMPING EFFECT OF GRASS LIKE CROPS
Sushil Doranga
Lamar University

Complete PaperThe objective of this study was to quantify the response of the living grass-like crops structure under free and forced vibration. The living grass-like crops may become the key component in a new technology which extract and make use of unwanted energy associated with structural vibration. The proposed procedure is firstly illustrated with a simulated example of the simple pendulum configuration with the tray holding the grass. Output of the vibrating grass is measured through frequency analyzer (FFT Analyzer). To our knowledge, this is the first time that EZ Analyst is used to record the displacement and amplitude of vibration of grass. The relative decay of the amplitude of vibration is used to measure the damping effect of grass. Secondly, forced vibration effect is studied by using the micro-controller (steeper motor controller) over a wide range of frequency. Resonant effect is studied. The difference in the acceleration, velocity, and displacement between the vibration tray loaded with the crop and the tray without the crop for the same power input will measure the vibration suppression capabilities of grass-like crops. The result of the experiments quantifies this damping effect and extrapolates the data to estimate the effects of a crop-based life support system on a spacecraft.
DETERMINATION OF SIGNIFICANT IMPLEMENTATION FACTORS CONTAINED WITHIN THE DOE INDUSTRIAL ASSESSMENT DATABASE
Ryan Eckl and Dr. Darin Nutter
Mechanical Engineering Department, University of Arkansas, Fayetteville, AR
Complete PaperSince 1981, data obtained from assessments performed as part of the Industrial Assessment Center (IAC) Program has been collected into a database and is available to the public for viewing. Currently, the database contains information representing over 14,000 assessment site visits and 105,000 recommendations. As a result, the DOE Industrial Assessment Database contains a wealth of information related to the recommendations of Industrial Assessment Centers across the United States. This paper will present a statistical analysis of the DOE Industrial Assessment Database. The analysis will use statistical methods to establish a link between various fiscal and geographical factors and the implementation rates of Industrial Assessment Center recommendations. Currently, the implementation rate of the IACs assessment recommendations is nearly 50%. The results of this analysis will provide insight into significant implementation factors, with the intent of providing a methodology for IACs to increase the implementation rate of their recommendations; therefore, illustrating the continued success of the IAC program
AN INVESTIGATION ON THE EFFECT OF PATH PLANNING ON RESIDUAL STRESS DISTRIBUTION IN LASER POWDER DEPOSITION PROCESS
Ehsan Foroozmehr, Fanrong Kong, Radovan Kovacevic
Southern Methodist University
Complete PaperLaser powder deposition (LPD) of AISI H13 is taken into account. An area is defined to be covered with three different deposition patterns: one-division, two-division, and three-division pattern. Two-division pattern divides the same area as one-division case to two sections; and three-division pattern divides that to three sections. XRD residual stress measurement technique is then used to quantify the residual stress distribution on the deposited area and the substrate as well as in the depth of the deposited material. The effect of deposition path on hardness distribution also is studied. The results show that the distribution of residual stress and its quantity is a function of deposition pattern. It is shown that dividing the area to smaller sections increases the average hardness and decreases the maximum residual stress.
AN INTERACTIVE SOFTWARE PACKAGE FOR THE SIMULATION OF SERIAL MANIPULATORS
Erick A. González Barbosa, Max. A. González Palacios and Luz A. Aguilera Cortés
Facultad de Ingeniería Mecánica, Eléctrica y Electrónica de la Universidad de Guanajuato
Complete Paper Analysis and synthesis for serial manipulators simulation are important tools for their study and computer control. This paper presents the main features of a comprehensive software package created with the application of these concepts. This software, called SnAP has been developed under the ADEFID framework [1]. Integrated with the graphical interface, which is based on OpenGL tools written in C++, ADEFID provides, among others, tools with embedded control components, and not only virtual simulation can be generated, but also can be applied for industrial applications. For this reason, a 3R prototype has been developed, where the simulation is in line, and the communication interface prototype-software is achieved with Opto22 devices.
SnAP has been developed with efficient algorithms for the closed loop solution to solve direct and inverse kinematics. For the latter, elimination and numerical methods are necessary for several configurations.
ANALYSIS OF A COUNTER-ROTATING WIND TURBINE
Jason Gregg, Shane Merchant, Dr. Kenneth Van Treuren, Dr. Ian Gravagne
Baylor University
Complete PaperIncreases in wind turbine efficiency have helped to provide cost-effective power to an ever-growing portion of the world. This paper explores the possibility of increasing power production using two counter-rotating sets of wind turbine blades. The system tested used three cross-sectional National Renewable Energy Laboratory (NREL) blade profiles along the blades. The counter-rotating system reached its optimum operating efficiency in wind tunnel testing at 25 mph, at which 12.6% of the energy in the air column was converted into usable power. This outcome compares to a 6.25% power conversion for the front-blade system. Preliminary results indicate that a counter-rotating assembly is promising for increasing energy extraction from a column of air. Additional testing will focus on air column behavior behind the upstream and downstream blade systems for optimizing the design and increasing total system efficiency.
THE OPTIMIZATION OF SKYLIGHT AREA FOR A TYPICAL LARGE RETAIL BUILDING
Wei Guo, Darin W. Nutter
University of Arkansas
Complete PaperLighting accounts for about 25% of large retail building energy consumption. To decrease the lighting energy consumption, some large retail buildings have incorporated skylights to achieve day lighting. In addition to natural lighting, skylights also introduce considerable solar heat gains, which will increase the cooling loads during cooling season and decrease the heating load during heating season. Moreover, the air leakage through the circumference of the skylights will increase both the heating and cooling loads. This paper studied the optimum skylight area for a typical large retail building in eight different climate zones. The retail building envelope construction complied with Advanced Energy Design Guide for Small Retail Buildings. Building internal gains and schedules were according to typical large retail building operation.

HOW THINGS GET DONE: AN INTRODUCTION TO TECHNICAL COMMUNICATIONS IN THE WORKPLACE FOR THE NEW ENGINEER
Christopher L. Hereth
Graduate of Brigham Young University in Provo, UT — currently at The Shaw Group Inc. in Centennial, CO
Complete Paper

As assignments and projects come to the new engineer, being able to communicate technical understanding and competence is a must to stay competitive and valuable in the workforce. Technical ability is vital and will help an engineer get ahead in a new career, but this is not all that is required to stay competitive and get the most of a professional experience. Other skills include:

•Client communications, including those who do not have a technical background
•Vendor communications and explaining what is needed and expected
•Peer to peer understanding
•Communication with management
•Locating professional knowledge and experience within your company
•Finding decision makers who make things happen and get things done

As technical knowledge increases so must communication skills and the ability to present and manage ideas that will propel the new professional into increased technical experiences and positions of usefulness in their company.

UNSTEADY INCOMPRESSIBLE FLOW COMPUTATIONS WITH LEAST SQUARES/GALERKIN SPLIT FINITE ELEMENT METHOD
Rajeev Kumar and Brian H. Dennis
University of Texas at Arlington
Complete PaperA novel finite element method is proposed that employs a least-squares method for first-order derivatives and a Galerkin method for second order derivatives in the governing equations, thereby avoiding the need for additional unknowns required by a pure LSFEM approach. It also results in symmetric positive definite system of algebraic equations unlike GFEM and does not require an inf-sup condition. We call this method Least-Squares/Galerkin Split Finite Element Method (LSGSFEM). When the unsteady form of the governing equations is used, a streamline upwinding term is introduced naturally by the least-squares method. The resulting symmetric and positive definite system can be solved by iterative solvers like preconditioned conjugate gradient method. The method is stable for convection-dominated flows and allows for equal-order basis functions for both pressure and velocity. The stability and accuracy of the method are demonstrated with results of several benchmark problems in unsteady incompressible flow solved using equal order C0 continuous elements.
CLOSED-FORM SOLUTIONS FOR FOUTH-ORDER ISOPARAMETRIC TETRAHEDRAL ELEMENTS
Sara E. McCaslin and Kent L. Lawrence
University of Texas at Tyler, University of Texas at Arlington
Complete PaperEfficiency in finite element solutions is becoming increasingly important, as some solutions now involve more than one billion unknowns. Closed-form solutions for straight-sided elements have been found more efficient than their numerically integrated counterparts for various straight-sided elements. This project expands on past research involving closed-form isoparametric tetrahedral elements through third order (limited at the time by computer memory and storage issues). It is successfully demonstrates that closed-form fourth-order element solutions can be obtained on a desktop computer with a computer algebra system, while addressing issues such as excessive expression length and file size. The fourth-order closed-form solutions are found to be more efficient their numerically integrated counterparts with speed gains of up to 67. Furthermore, the fourth order closed-form straight-sided elements are successfully combined with numerically integrated curve-sided elements, which opens up the potential for efficient solutions using a combination of elements.
NUMERICAL STUDY OF MIST FILM COOLING IN COMBUSTOR AT OPERATING CONDITIONS
Srinivasa Rao Para, Ganesh Subbuswamy, Xianchang Li
Lamar University
Complete PaperTo improve the gas turbine efficiency, apart from the compression ratio, the turbine inlet temperatures must be increased. For this we need to increase the flame temperature inside the combustion chamber. As the temperature increases, thermal stresses on the combustor walls will increase. Hence, cooling of the combustor liner has become very critical from design point of view. Among all the cooling techniques, film cooling has been successfully used to cool the combustor liner. In film cooling, coolant air is introduced axially at an angle through discrete holes and it forms a film in between the hot gases and the inner surface of the liner, thus protects the inner wall from overheating. The film will be destroyed in the downstream flow because of turbulence mixing of hot and cold gases. The present work is focused on the numerical study of film cooling under operating conditions i.e., high temperature and pressure. The effect of coolant injection angles and blowing ratios on film cooling effectiveness is studied at operating conditions. A promising technology, cooling with mist injection is also studied under operating conditions. The effect of droplet size and mist concentration is also analyzed. The commercial CFD software Fluent 6.3.26 is used in this study, and the standard K-? model with enhanced wall functions is adopted as turbulence model.
ON THE DEVELOPMENT OF A BIOCOMPATIBLE BIODEGRADABLE CORONARY STENT
Joonas Ponkala, Panos S. Shiakolas, Richard Tran, Jian Yang, Emmanouil Brilakis*, Subhash Banerjee*
The University of Texas at Arlington & *UT Southwestern Medical Center
Complete PaperThe current state of the art in coronary stent technology is mainly populated by metallic stents usually coated with certain drugs to increase biocompatibility, even though experimental biodegradable stents have appeared in the horizon. In this paper, we will present our research and current status towards the development of a biocompatible and biodegradable stent fabricated from specially formulated POC-HA polymer using femtosecond laser micromachining process. The procedures for evaluating the POC-HA material properties, lessons learned during the modeling of the stent geometry in a solid modeling system for finite element analysis, and finite element analysis results will be presented. In addition, we will discuss the advantages of using femtosecond laser to machine the POC-HA material and generate the stent pattern/geometry from a hollow cylindrical component.
THE EFFECTS OF GENERALIZED THERMOELASTICITY ON STRESS WAVES PROPAGATION IN SEMICONDUCTOR
Xuele Qi and C. Steve Suh
Texas A&M University
Complete PaperA 3D multi-time scale model for describing the interaction between ultrafast laser and semiconductor is presented in this paper. The transport dynamics in semiconductor materials is governed by the relaxation-time approximation of the Boltzmann equation, and the energy equations are based on the theory of generalized thermoelasticity which preserves the classical form of the entropy flux and entropy source even though it is founded on very different assumptions including two relaxation time constants that completely redefine the fundamental physics of thermoelastic processes. Transport phenomena initiated by femtoseconds heating including the spatial and temporal evolutions of electron and lattice temperatures and electron-hole carrier density are highly localized in both time and space. The temporal scales associated with the generation of thermal stress waves are calculated up to tenths of nanoseconds. Comparison illustrates the difference of results based on the generalized thermoelasticity and the classical theory.
OPTIMAL LOAD TRAJECTORIES FOR RESISTANCE EXERCISE
Michael Reynolds, PhD and David Paulus, PhD
University of Arkansas - Fort Smith
Complete PaperInteractive Variable Resistance is a method of controlling resistance within an exercise in order to more efficiently achieve strength gains. Instead of the constant resistance of free weights, Interactive Variable Resistance can adjust to changing strength capacities that occur within the range of motion of the exercise. Previous work has demonstrated that IVR techniques that follow the natural strength curve can result in larger peak force and peak power when compared to free weights. Thus, the participant can more efficiently achieve strength gains. The natural strength curve used was generated through experimental trials on athletes, not the general population. The purpose of this work is to use a lower-body dynamic model to derive the optimal strength trajectory that will most efficiently load the ankle, knee and hip joints. Parameters from such a model could then be used to better fit an exercise routine to the participant.
ENGINEERING PRODUCT DEVELOPMENT WITH UNIVERSAL DESIGN
Austin Talley
The University of Texas at Austin
Complete PaperUniversal Design is defined as the creation of products and environments to be usable by all people, to the greatest extent possible, without the need for adaptation or specialization. To analyze accessibility of products, the Center for Universal Design created the Universal Design Performance Measure for Products (UDPMP) tool based on the Universal Design Principles. I hypothesize that the UDPMP tool will assist engineers in generating quantitative metrics for use in the creation of universally designed products. To investigate this hypothesis I focused on determining if the use of the UDPMP will assist engineering in generating metrics to evaluate the assistive design of products. The paper describes the research study of engineers using the UDPMP tools with three products. This study was done with a set of control and experiment participants. This evaluation of the UDPMP tool with engineers is a step in improving engineering development of universally designed products.
INVESTIGATION OF INFRARED SENSING MECHANISM FOR MELANOPHILA BEETLES
J. Zhang and F. C. Lai
University of Oklahoma
Complete PaperMelanophila beetles have been known for their acute response to forest fires for many decades. There have been reports that beetles flew great distances (50-60 miles) in response to fires. It has been identified that the pit organs, which lie on the posteriolateral border of the coxal cavity of the middle legs, are the organs responsible for the beetle's acute sense to infrared light emitted from fires. They are the most developed infrared sensing device that is known to man in insects. Scientists have suggested that the beetle's sensor functions mainly by photo-thermal-mechanical transduction. According to this hypothesis, infrared energy is absorbed by the spherule, which produces a thermal expansion. The expansion then causes mechanical compression of the nerve system that elicits a neural response. The present study examines several possible sensing mechanisms of the beetles through numerical analysis and modeling. The results obtained provide the technical basis to implement the technology for engineering applications.

 


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