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North American Pacific District
Graduate Student Technical Conference

April 3-4, 2009
San Jose State University
San Jose, CA

April 17-18, 2009
Washington State University
Pullman, WA

Held in conjunction with the annual
Student Professional Development Conference (SPDC)


Abstract Index
LINK
VENUE
TITLESTUDENT PRESENTERADVISOR
Abstract
WA
Investigation of Biofilm Behavior and Morphology under Different Hydrodynamic Conditions

M. Mehdi Salek
University of Calgary

Dr. Robert J. Martinuzzi
Abstract
CA
Hydraulic Test Machine and Controls in a Factory Environment
Scot MacEwan, P.E.
Bachelor of Science, Mechanical Engineering, Oregon State University, 1967
 
Abstract
WA
Studying the Effect of Product Architecture in Mass Collaborative Product Development Processes - An Agent-Based Approach
Qize Le
Washington State University
Abstract
WA
A high-performance no-chamber fuel cell operated on ethanol flame
Kang Wang
University of Washington
 
Abstract
CA
An integrated and robust finite element modeling technique to study and investigate analysis results in a three-unit Cubesat structure under different analysis assumptions
Abdul Rauf
University of Southern California, Los-Angeles, CA
David Barnhart
Abstract
CA
Allowable Stacked Package Overhang Die Deflection Due to Wire Bonding
Harish V Penmethsa
San Jose State University
Dr. Fred Barez
Abstract
CA
EMI Shielding Effectiveness Due to Dual Cooling Vent Screens
Pavan Kumar Murukutla
San Jose State University
 
Abstract
CA
Optimizing Topological Maps for Path-finding.

Jake Askeland
San Jose State University

 

Abstract

CA
Research and Design of System for Diagnosing Skull Abnormalities for Children Under 3 Years of Age
Benson Sit
San Jose StateUniversity
 
Abstract
WA
Analysis of heterogeneous deformation and dislocation dynamics in single crystal micropillars under compression
S Akarapu, H M Zbib, and DF Bahr
Washington State University
Abstract
WA
Linear-rotational transmission in double-wall carbon nanotubes
I. Salehinia, S. N. Medyanik
Washington State University
Abstract
WA
Nanofluids Improve the Thermal Performance of Building Heating Systems
Roy Strandberg
University of Alaska Fairbanks
Abstract
WA
Comparison of the Thermal Performance of Nanofluids and Conventional Fluids in Recovering Exhaust Waste Heat from a Stationary Diesel Engine
Vamshi K. Avadhanula
University of Alaska Fairbanks
Co-Advisors:
Dr. Debendra K. Das and Dr. Chuen-Sen Lin
Abstract
WA
Design of Low Cost Partial Flow Exhaust Dilution Tunnel with Tapered Element Oscillating Microbalance Victor Christensen
University of Idaho
Steve Beyerlein, Ph.D.
Abstract
WA
The Preliminary Design, Dynamic Analysis, and Force/Position Control for a Pneumatically Actuated Quadruped Robot Aaron Goodin
University of Idaho
Abstract
WA
Size Effects in Nanoscale Metallic Multilayered (NMM) Composites C.T. Overman, H.M. Zbib, F. Akasheh, D.F. Bahr
Washington State University
Abstract
WA
Dislocation Nucleation And Propagation in Nanoscale Multilayered FCC Metallic Composites Washington State University
Shuai Shao
Sergey N. Medyanik
Abstract
WA
Development of a Flexible Electrode Array for Neural Implantation in Rats John D. Yeager, Derrick J. Phillips, Yoon K. Kim, Dave M. Rector, Dave F. Bahr
Washington State University
Abstract
WA
Liquid Electromigration (Liquid Metal Flow Under Applied Electric Field) and its Applications Jake Howarth
Washington State University
Dr. Indranath Dutta, Dr. Praveen Kumar
Abstract
WA
Interfacial Effects on Microstructure Develop and Fracture Mechanism of Solder Joints Z. Huang
Washington State University
Dr. Indranath Dutta, Dr. Praveen Kumar
Abstract
WA
Correction for Ball Variation in Bat Performance Measurements Warren Faber
Washington State University
Abstract
WA
Advancement of Small-Scale Thermoacoustic Engine Sungmin Jung
Washington State University
Abstract
WA
Next Generation Solder-Systems for Thermal Interface and Interconnect Applications Via Liquid Phase Sintering J. Liu
Washington State University
Dr. Indranath Dutta, Dr. Praveen Kumar

| GSTC Home |

Investigation of Biofilm Behavior and Morphology under Different Hydrodynamic ConditionsPresenter: M. Mehdi Salek
University of Calgary
Presented at the Washington GSTC
ABSTRACT

The development of biofilms, colonies of microorganisms encased in a self-generated polysaccharide matrix, on medical devices and artery walls is associated with most nosocomial, chronic infections. Because biofilms are more resistance to antimicrobial agents when compared to the same bacteria in planktonic suspension, they pose a major challenge in clinical medicine. Different studies demonstrated that biofilm formation is strongly affected by the local hydrodynamic conditions: in particular, flow reversal and fluctuating near-wall conditions. A Backward Facing Step (BFS) channel is an in-vitro example to represent common types of flow conditions which occur frequently in different medical devices and arteries. The main objective of this study is to characterize the pulsatile flow over a BFS in terms of oscillation parameters. Biofilm characteristics will be examined in different regions of the flow to develop a model to discuss the influences of the flow patterns on the biofilm behavior.

M. Mehdi Salek
University of Calgary

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Hydraulic Test Machine and Controls in a Factory EnvironmentPresenter: Scot MacEwan, P.E.
Bachelor of Science, Mechanical Engineering, Oregon State University, 1967

Presented at the California GSTC
ABSTRACT

Industrial research, practical application. Describes a hydraulic cyclic-loading mechanical Testing-Machine, designed for use in research in a corporate factory environment. Equipment and controls were selected for safety, adaptability to a variety of test set-up's, self-protection, easy replacement of components if damaged in a destructive Test-Center environment, and especially for use by smart but non-scientific factory personnel. Equipment was designed to shut-down automatically in a safe manner in the event of test-piece failure, equipment failure, or personal hazard. Presentation concludes with tips for getting transferred to the Corporate Research Department.

Scot MacEwan, P.E.
Bachelor of Science, Mechanical Engineering,
Oregon State University, 1967

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Studying the Effect of Product Architecture in Mass Collaborative Product Development Processes - An Agent-Based ApproachPresenter: Qize Le
Washington State University
Presented at the Washington GSTC
ABSTRACT

Traditional product development efforts are based on well-structured and hierarchical product development teams. The product is systematically decomposed into subsystems that are designed by dedicated teams with well defined information flows. Recently, a new product development approach called Mass Collaborative Product Development (MCPD) has emerged. The fundamental difference between traditional product development processes and MCPD processes is that the former are based on top-down decomposition while the latter are based on evolution and self-organization. The paradigm of MCPD has resulted in highly successful products such as Wikipedia, Linux and Apache. Despite the success of MCPD, it is not well understood how the product architecture affects the rate at which the products evolve.

To address that research gap, an agent-based model to study the MCPD processes is presented in this paper. Through this model, the effect of product architecture on the product evolution is studied. By applying the Agent-Based Modeling (ABM), a computational model is built to simulate the MCPD processes. The model is executed for different mobile phone architectures ranging from slot architecture to bus architecture and the rates of product evolution are determined. The simulation-based approach allows us to study how the degree of modularity of products affects the evolution time of products and different components in the MCPD processes. The methodology is demonstrated using an example of design of mobile phones. This approach provides a simple and intuitive way to study the effects of product architecture on the MCPD processes. The approach is helpful in determining the best strategies for product decomposition and identifying the product architectures that are suitable for the MCPD processes.

Qize Le and Jitesh Panchal
Washington State University

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A high-performance no-chamber fuel cell operated on ethanol flame

Presenter: Kang Wang
University of Washington

Presented at the Washington GSTC
ABSTRACT

A no-chamber solid-oxide fuel cell operated on a fuel-rich ethanol flame was reported. Heat produced from the combustion of ethanol thermally sustained the fuel cell at a temperature of 500-830 oC. Considerable amounts of hydrogen and carbon monoxide were also produced during the fuel-rich combustion which provided the direct fuels for the fuel cell. The location of the fuel cell with respect to the flame was found to have a significant effect on the fuel cell temperature and performance. The highest power density was achieved when the anode was exposed to the inner flame. By modifying the Ni+Sm0.2Ce0.8O1.9 (SDC) anode with a thin Ru/SDC catalytic layer, the fuel cell envisaged not only an increase of the peak power density to ~ 200 mW cm-2 but also a significant improvement of the anodic coking resistance.

Kang Wang
Jeongmin Ahn, Zongping Shao
Washington State University

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An integrated and robust finite element modeling technique to study and investigate analysis results in a three-unit Cubesat structure under different analysis assumptions

Presenter: Abdul Rauf
University of Southern California

Presented at the California GSTC
ABSTRACT

In last couple of years, Cubesats have emerged as extremely low-cost, small space platforms for science research missions. Apart from achieving scientific objectives, these "picosatellites" have paved the way for training new scientific and engineering students from different disciplines to play a pivotal role in future space technology. University of Southern California's Astronautics and Space Technology Division started it's first ever Cubesat project, "USCubesat" last year. Because of the fact that this new class of small spacecrafts is limited in terms of size and mass, the structural engineer has to make sure that the overall design and strength requirements can support very small components during all mission stages. In order to meet these requirements, an initial analysis is carried out on the configuration using different finite element based analysis tools such as Femap/NX Nastran. Since the analysis results are strongly dependent on modeling assumptions, i.e., the way we build and define our input model, we are investigating a method to tie the geometric model directly to the analysis inputs to allow a closed loop method to analyze the design in the shortest amount of time.

Abdul Rauf, (Author), David Barnhart (Advisor)
University of Southern California, Los-Angeles, CA
Department of Aerospace & Mechanical Engineering, Viterbi school of engineering

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Allowable Stacked Package Overhang Die Deflection Due to Wire Bonding

Presenter: Harish V Penmethsa
San Jose State University

Presented at the California GSTC
ABSTRACT

Stacked die packaging techniques dramatically increase the density of interconnects and device functionally by allowing multiple dies to occupy the same area traditionally occupied by only one die. This project focuses on allowable stacked package overhang die deflection due to wire bonding force. The overhang die configuration is commonly observed in the stacked die packages where thin dies are either crossed when stacked or separated by a spacer. These configurations result in die edges that are not fully supported and are allowed to deflect during the wire bonding process. Computer simulations along with theoretical analysis are carried out to determine the allowable die overhang deflection due to wire bond force considering fracture damage to the die. In stacked die packages die overhang length, wire bond force and die thickness are considered as critical parameters. It is concluded that the die deflection should not exceed half the thickness of the spacer for the case of tower stacked dies as it would damage the wire loop profile of the bottom die. In general the spacer thickness is varied from 7 mils to 20 mils and the wire loop height is varied from 2.5 mils to 6 mils depending on the application and wire loop shape. Hence the deflection is limited to vary from 3.5 mils to 10 mils based on the application. Maximum stress in the die should not exceed the yield strength of the material. The allowable deflection for a rotated stacked silicon die with dimensions 10x5 mm, overhang length 2.5 mm, thickness 0.1 mm and wire bond force of 15 grams is 1.955x10-5 m. Furthermore, it is concluded that increasing the overhang length increases the stacked die deflection for a fixed thickness.

Author: Harish V Penmethsa, Advisor: Dr Fred Barez
San Jose State University, Mechanical and Aerospace Department

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EMI Shielding Effectiveness Due to Dual Cooling Vent Screens

Presented by: Pavan Kumar Murukutla
San Jose State University

Presented at the California GSTC
ABSTRACT

As the electronic equipment become small and smaller in size the power and circuit densities increase which results in the generation of significant amounts of Electro Magnetic Interference (EMI) and thermal loads. EMI is low frequency, low-impedance radiated electro-magnetic waves that could impair circuit performance inside an Integrated Circuit (IC) package, cabling systems or an electronic enclosure. EMI could leak through unshielded enclosures or a cooling vent or opening to disrupt the operation of the near by electronic equipment. This study focuses on shielding effectiveness in enclosures due to dual cooling vent screen. The enclosure is considered to be 300 mm wide x 300 mm deep x 120 mm height, with an input source of 0-1 GHz frequency. This work is carried out through analytical and computer simulation using available software to benchmark and to study the effect of dual screens with various geometries. The study concluded that use of dual screens 40 mm apart with back to back hexagonal apertures provides the most effective EMI shielding by as much as 22.8 % as compared to a single screen with similar size, shape and number of apertures. Furthermore, an offset of 60 mm between the apertures on the dual screens will improve the shielding effectiveness by 13 %.

Pavan Kumar Murukutla
San Jose State University

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Optimizing Topological Maps for Path-finding.

Presented by: Jake Askeland
San Jose State University

Presented at the California GSTC
ABSTRACT

Finding shortest paths between all pairs of vertices in a sparse graph has an inherent runtime on the order of O(V^2 log V + VE) (Johnson's algorithm). For large topological maps, this can take extraordinary amounts of CPU time and system resources to compute. The algorithm being presented minimizes the vertices needed in a topological map by fitting an approximately minimal set of convex polygons and removing vertices not used by two or more polygons.


Jake Askeland
San Jose State University

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Research and Design of System for Diagnosing Skull Abnormalities for Children Under 3 Years of Age

Presented by: Benson Sit
San Jose State University

Presented at the California GSTC
ABSTRACT

The prognosis of an illness is often brighter with early detection and proper treatment. Early detection allows medical providers to act before a disease worsens. For example, the mortality rate for hydrocephalus (rapid head growth) has improved from 54% to 5% in the past 25 years. This has been attributed to advancements in the improvement of screening technologies such as CT and MRI. With early and accurate diagnosis, damage to the brain can be minimized allowing the patient to lead a more normal life. Current methods used to detect skull abnormalities are either expensive, time consuming or not always accurate. The purpose of this project is to develop a method to provide an accurate, repeatable, and reproducible measurement at an affordable price. It will use ultrasonic sensors to locate points on the head. With these points, a 2-dimensional shape of the head can be generated using spline curves. By computing the total length of the spline curves, the head circumference can be obtained. The head circumference measurement will allow medical providers to screen for various skull abnormalities such as Hydrocephalus, Dandy-Walker syndrome, and Craniosynostosis for young children.

Benson Sit
San Jose State University

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Analysis of heterogeneous deformation and dislocation dynamics in single crystal micropillars under compression

Presented by: Sreekanth Akarapu
Washington State University

Presented at the Washington GSTC
ABSTRACT

The size dependent deformation of Cu single crystal micropillars with thickness ranging from 0.2 to 2.5 m subjected to uniaxial compression is investigated using a Multi-scale Discrete Dislocation Plasticity (MDDP) approach. MDDP is a hybrid elasto-visco plastic simulation model which couples discrete dislocation dynamics at the micro-scale (software micro3d) with the macroscopic plastic deformation. Our results show that the deformation field in these micropillars is heterogeneous from the onset of plastic flow and is confined to a few deformation bands, leading to the formation of ledges and stress concentrations at the surface of the specimen. Furthermore, the simulation yields a serrated stress-strain behavior consisting of discrete strain bursts that correlates well with experimental observations. The intermittent operation and stagnation of discrete dislocation arms is identified as the prominent mechanism that causes heterogeneous deformation and results in the observed macroscopic strain bursts. We show that the critical stress to bow an average minimum dislocation arm, whose length changes during deformation due to pinning events, is responsible for the observed size dependent response of the single crystals. We also reveal that hardening rates, similar to that shown experimentally, occur under relatively constant dislocation densities and are linked to dislocation stagnation due to the formation of entangled dislocation configuration and pinning sites.

S Akarapu
Washington State University

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Linear-rotational transmission in double-wall carbon nanotubes

Presented by: I. Salehinia
Washington State University

Presented at the Washington GSTC
ABSTRACT

Carbon nanotubes (CNTs) are promising materials for the creation of novel nanodevices. The weak van der Waals interaction between the walls of a double-walled carbon nanotube (DWCNT) allows for an easy slide and rotation of the tubes with respect to one another. This property provides a possibility to construct a new family of mechanical nanodevices where the nanometer scale motion is the relative sliding, rotation or bolt-nut motion of nanotube walls.
In this work, molecular modeling method is used to study the bolt-nut behavior in DWCNTs. This behavior originates from the chirality of the DWCNT walls. The result of this feature is the transmission between the linear and rotational motion, making the nanotube behaves like a bolt-nut pair.
There are a few rules currently available in the literature that determine the bolt-nut behavior of DWCNTs. However, those rules are rather contradictory and have been formulated for several specific kinds of DWCNTs. In this work, more general rules for linear-rotational transmission mechanisms which predict behavior for various pairs of DWCNTs are outlined.
By studying different DWCNTs, it is found that for a given outer wall tube, there are six preferred directions of motion that are defined by the chirality of the inner nanotube. These preferred directions coincide with zig-zag and arm-chair directions of the inner tube. The rotation of the inner tube occurs along one of these directions. However, the actual direction of rotation is detrmined by chirality of the outer tube.


I. Salehinia, S. N. Medyanik
Washington State University

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Nanofluids Improve the Thermal Performance of Building Heating Systems

Presented by: Roy Strandberg
University of Alaska Fairbanks

Presented at the Washington GSTC
ABSTRACT

Nanofluids are colloidal dispersions of extremely small particles (with characteristic dimensions of 100 nm or less) in a base fluid. Research in recent years have shown that nanofluids with metallic particles have superior thermal conductivity and heat transfer properties compared to their respective base fluid. This comes at a cost of higher viscosity with increasing nanoparticle concentrations. In order to determine if the use of nanofluids in liquid heat transfer devices yields improved system performance, detailed theoretical analyses were performed. Finned tube radiators and air heating coils are two types of devices commonly employed in building comfort heating systems. The performance of these devices is characterized with Al2O3 nanoparticles in a base fluid of 60:40 ethylene glycol and water mixture by mass, which is most commonly used in cold regions. Based on the analyses, the use of Al2O3 nanofluid improves the heating capacity of finned tube radiators by 6.1% under certain conditions when compared to the finned tube radiator circulated with the base fluid. The Al2O3 nanofluid improves the capacity of a heating coil by 16.6% under certain conditions compared to the same coil circulated with the base fluid. For both types of devices, the analyses show that, for the same amount of heat transfer, the required volumetric flow rate using nanofluid is less than that of the base fluid. This results in lower pumping power than that required by the base fluid, despite the higher viscosity of nanofluid.

Roy Strandberg,
Dr. Debendra K. Das (Advisor)
University of Alaska Fairbanks

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Comparison of the Thermal Performance of Nanofluids and Conventional Fluids in Recovering Exhaust Waste Heat from a Stationary Diesel Engine

Presented by: Vamshi K. Avadhanula
University of Alaska Fairbanks

Presented at the Washington GSTC
ABSTRACT

A 125 kW diesel engine-generator set was tested at the Energy Center of the University of Alaska Fairbanks for waste heat recovery from the exhaust gas, which was near a temperature of 540oC. A computer program was developed to determine how much heat can be recovered from the exhaust by a gas to liquid heat exchanger. This program was developed on Visual Basic for Application (VBA) in Microsoft Excel. Using the software one can calculate the heat exchanger surface area, pumping power required, cost estimates of the system and perform an economic analysis of the exhaust heat recovery system based on the amount of heat recovered and fuel prices. Both conventional heat transfer fluid, e.g., ethylene glycol/water mixture (60:40 by mass) and nanofluids were considered in the analysis. The program was run for CuO nanofluid of 2, 4 and 6 % particle volumetric concentration. Calculations showed that CuO nanofluid of 6 % particle volumetric concentration required 5.4 % less heat exchanger surface area and 6.8 % less cost of heat exchanger compared to ethylene glycol/water mixture. Computations with SiO2, Al2O3 and CuO nanofluids of 6 % particle volumetric concentration required 2.5, 4.6 and 5.4 % less heat exchanger surface area respectively, when compared to the ethylene glycol/water mixture.

Vamshi K. Avadhanula,
Co-Advisors: Dr. Debendra K. Das and Dr. Chuen-Sen Lin
University of Alaska Fairbanks

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Design of Low Cost Partial Flow Exhaust Dilution Tunnel With Tapered Element Oscillating Microbalance

Presented by: Victor Christensen
University of Idaho

Presented at the Washington GSTC
ABSTRACT

Engine gas and particle emissions can create health and environmental issues. Therefore, accurate measurement and control of these pollutants is an important factor in the development and tuning of internal combustion engines. A dilution tunnel simulates the action of exhaust mixing with atmospheric gases and captures a stable sample for measuring emissions and particulates. This presentation presents the design and rationale of a micro dilution tunnel to be used for testing mobile diesel engines in the Small Engine Laboratory at the University of Idaho. The design of the NIATT dilution tunnel places priority on minimizing physical footprint and cost. Partial flow dilution tunnels sample only a part of the engine exhaust, allowing them to be considerably smaller and less complex than full flow tunnels. Sample exhaust will be diluted to a set ratio, and then sampled by various gas analyzers for chemical composition. Additionally, a Tapered Element Oscillating Microbalance (TEOM) is planned for the tunnel to measure particulate emissions in real time.

Victor Christensen
Advisor: Steve Beyerlein, Ph.D.
University of Idaho

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The Preliminary Design, Dynamic Analysis, and Force/Position Control for a Pneumatically Actuated Quadruped Robot

Presented by: Aaron Goodin
University of Idaho

Presented at the Washington GSTC
ABSTRACT


Quadruped robots are defined as any mechanism that has four feet. It is essential in robotics to know how the device interacts with its environment. An overly stiff robot has potential to overstress joints where forces accumulate which may cause components to break whereas an overly compliant robot might become difficult to control. Typically, robotic devices use hardware such as springs to deal with stiffness. Unfortunately, springs don't have the ability to change their mechanical properties. The goal of this research is to optimize compliance using pneumatic cylinders which are inherently compliant and have a high weight to strength ratio. By changing the amount of air in the two chambers of the pneumatic cylinders, a different spring rate can be obtained. By implementing an appropriate learning algorithm, the optimal compliance can be achieved for a given task.

Aaron Goodin
University of Idaho

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Size Effects in Nanoscale Metallic Multilayered (NMM) Composites

Presented by: C.T. Overman
Washington State University

Presented at the Washington GSTC
ABSTRACT

Experimental evidence has shown that nanoscale metallic multilayered (NMM) composites exhibit a size dependence, which is correlated to layer thickness. In this work, we use dislocation dynamics (DD) analysis to examine the size effects observed in NMM composites. Misfit and pre-deposited interfacial dislocation arrays are studied and the dependence of strength on layer thickness is reported. In this model we also include the effect of transparent and opaque interfaces between FCC/FCC and FCC/BCC interfaces. DD analysis not only captures the effect of long-range stresses on dislocation motion but also the effect of short-range interactions which proved to be crucial in understanding the strength, dislocation structures and mechanisms observed in real systems.

C.T. Overman, H.M. Zbib, F. Akasheh, D.F. Bahr
Washington State University

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Dislocation Nucleation And Propagation in Nanoscale Multilayered FCC Metallic Composites

Presented by: Shuai Shao
Washington State University

Presented at the Washington GSTC
ABSTRACT



Multilayered metallic structures often exhibit significant increases in strength as layer thickness is decreased from the micrometer scale to the nanometer scale. For layer thicknesses in a range of a few nanometers, the strength may be as high as one half to one third of the estimated theoretical strength limit. The strength of these nanoscale multilayers is usually one to three times as high as the rule-of-mixtures estimate. Till now, a majority of reported atomistic simulation studies have focused on nanoscale metallic bilayers, including the combination of FCC metals, such as Cu-Ni, Ni-Cu, and the combination of FCC and BCC metals. However, modeling and simulations regarding for the mechanical behavior in nanoscale multilayered composites are very limited. In this work, deformation mechanisms, such as dislocation nucleation and propagation, in four-layered metallic composites (Cu-Ni-Cu-Ni and Ni-Cu-Ni-Cu) with coherent (111) interfaces are investigated using molecular mechanics simulations. Nano-indentation model is applied to generate dislocations at and near the surface. Stress analysis is conducted to locate the stress concentration that precedes the dislocation nucleation. The interaction between gliding dislocations and interfaces is examined. The results include load-displacement curves and analysis of dislocation propagation mechanisms.

Shuai Shao and Sergey N. Medyanik (advisor)
School of Mechanical and Materials Engineering,
Washington State University

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Development of a Flexible Electrode Array for Neural Implantation in Rats

Presented by: John D. Yeager
Washington State University

Presented at the Washington GSTC
ABSTRACT

A 64 channel flexible electrode array has been developed to record neural voltage potentials in rats. The array consists of a thin film of gold on a polyimide (Kapton) substrate. Long term (greater than 12 months) implantation and recording from smaller, 4 channel arrays has been successful in several rats. The flexible electrodes proved to have excellent electrical reliability and even greater power than the control electrodes at the frequencies of interest. Four point bend testing was used to quantify the gold-Kapton adhesion and to measure the effect of various adhesion-promoting layers, showing for example that inclusion of a 10nm Ti layer approximately quadruples the interfacial toughness. 100% yield has been achieved by inclusion of such adhesion layers and also by producing the Kapton film in-house, which minimizes surface defects.

John D. Yeager, Derrick J. Phillips, Yoon K. Kim, Dave M. Rector, Dave F. Bahr
Washington State University

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Liquid Electromigration (Liquid Metal Flow Under Applied Electric Field) and its Applications

Presented by: Jake Howarth
Washington State University

Presented at the Washington GSTC
ABSTRACT

Electrons, under the application of an electric field, accelerate and collide with atoms of a solid conductor and in the process impart momentum to the latter. As the current density increases (> 104 A/cm2), the transferred momentum becomes large enough to displace the atoms of a solid material along the direction of electron flow (i.e. opposite to the applied electric field). This phenomenon is termed as electromigration and has been widely reported in literature, esp. with respect to the next-generation electronic chips and microelectronic packaging. The present study was conceived to study the effect of electric field and electromigration on pure liquid metals and it reports long range, controlled flow of Ga, In, Sn, Bi and Al under the applied electric field. Also reported is the application of this technology for metal coating on a linear as well as a non-linear conductive path. However, the flow of atoms in liquid metals is significantly different than that in the solid state, namely (a) the flow of atoms occurred along the applied electric field, which is opposite to the solid state electromigration, and (b) the flow-rate was significantly larger than those observed in solid state. These are attributed to (i) the larger scattering cross-section of atoms in liquid state, which reduces the mean free path of an accelerating electron and hence reduces the total momentum it can transfer to an atom, and (ii) the higher mobility of liquid atoms due to significantly smaller activation energy of self diffusion. The physics was developed and will be explained in detail. The phenomenon is, henceforth, termed as "liquid electromigration". Liquid electromigration can be applied to improve on several existing technologies, for example, metal coatings on conductive grids, as well as to engender many new technologies, like contact based nanolithography tools, and micro/nano fluid pumps.

Jake Howarth, Dr. Indranath Dutta, Dr. Praveen Kumar
Washington State University

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Interfacial Effects On Microstructure Develop And Fracture Mechanism Of Solder Joints

Presented by: Z. Huang
Washington State University

Presented at the Washington GSTC
ABSTRACT

Here we report on a methodology for measuring mixed-mode fracture toughness of Sn3.5Ag0.7Au (SAC387) solder joints under dynamic loading conditions (at strain rates up to 100s-1), and use this method to investigate the role of solder microstructure and interfacial intermetallic compound (IMC) layer thickness on the joint fracture toughness at different mode-mixities and strain rates. Modified compact mixed mode (CMM) samples with adhesive solder joints between Cu plates and a thin film interfacial starter crack were used for the measurements. The interfacial IMC layer thickness was adjusted by controlling the dwell time during reflow, while the solder microstructure was controlled via the post-reflow cooling rate and subsequent thermal aging. The critical strain energy release rate (Gc) was measured as a function of these microstructural and loading variables, and these data were correlated with the associated crack path, details of which were elicited through fractography as well as crack-profile observations. The crack profile studies were based on samples with double interfacial starter cracks. Fracture toughness decreased with an increase in the strain rate and decreased with increasing mode-mixity. A thicker/coarser interfacial IMC layer (due to high dwell times) decreased toughness, while coarser solder microstructure increased toughness.

Z. Huang, P. Kumar, I. Dutta
Washington State University
huangzhe0718@wsu.edu

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Correction for Ball Variation in Bat Performance Measurements

Presented by:

Presented at the Washington GSTC
ABSTRACT


Bat performance is dependent on the properties of the ball. The ball, in turn, has variation inherent in its manufacturing process. To improve the repeatability of bat performance measurements, it is desirable to remove the ball dependence. Three properties of the ball, namely weight, stiffness, and elasticity have been shown to effect bat performance. The effect of weight is readily accounted for using balance of momentum. A simple spring model is proposed to account for the effect of elasticity and stiffness. The simple spring model assumes that the bat and the ball are linear springs. However, in practice that bat is close to linear and the ball nonlinear. Finite element analysis can address these issues by modeling an elastic bat and a viscoelastic ball.


Warren Faber
Washington State University

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Advancement of Small-Scale Thermoacoustic Engine

Presented by: Sungmin Jung
Washington State University

Presented at the Washington GSTC
ABSTRACT


Thermoacoustic engines are energy-conversion devices that produce acoustic power using heat flowing from a high-temperature source to a low-temperature sink. Thermoacoustic engines can be made without moving parts and using various gases as working fluids. The simplicity of manufacturing such engines results in low cost and low maintenance and, therefore, is desirable in industry. A recently proposed candidate for small-scale electricity generation involves a thermoacoustic engine coupled with a piezoelectric transformer. A simple thermoacoustic engine is composed of a resonator with one end closed and the other end open with a piece of porous material, referred to as a stack, placed inside the resonator at a specific location. In this research, reticulated vitreous carbon is used as the stack material and atmospheric air as the working fluid. The engine is tested with resonators of variable lengths in the range 57-124 mm. The temperature difference across the stack and the acoustic pressure amplitudes inside, outside of an engine are measured and compared with theoretical values. The engine starts generating sound at the temperature differences of 200-300 C between the hot and cold parts of the system. The acoustic pressure amplitudes up to 2 kPa are measured inside the resonator in the excited regimes. A simplified energy-balance theory adequately predicts a trend in the temperature onset, while underestimating actual values. Model estimations show that the stack-generated acoustic power reaches 100 mW with the stack-based efficiencies of several percent.

Sungmin Jung
Washington State University

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Next Generation Solder-Systems for Thermal Interface and Interconnect Applications Via Liquid Phase Sintering

Presented by: J. Liu
Washington State University

Presented at the Washington GSTC
ABSTRACT

Thermal interface management (TIM) materials connect a microelectronic device (e.g. a chip) to a heat sink. An ideal TIM material has (a) high thermal conductivity, (b) high compliance in shear and (c) good strength in compression. A new paradigm for highly flexible solder, with high electrical and thermal conductivity, in conjunction with good mechanical compliance, is developed via liquid phase sintering (LPS) approach. The new LPS solders comprise a high melting point phase HMP with a small amount of a low melting-point phase LMP at grain boundaries. Here, we report on the process and characterization of LPS Cu-In solders, the microstructure of which consists predominantly of particles of the HMP Cu and a smaller amount of particles of LMP In. By optimizing the In content, highly compliant LPS solders with flow stresses close to pure In were obtained. The electrical and thermal conductivity of the LPS solders were found to be comparable to the pure In. Based on the deduced contact thermal resistance values, a previously developed model was utilized to predict solder thermal conductivity values as a function of the LMP (In) volume fraction, HMP (Sn or Cu) particle size.

J. Liu, P. Kumar, I. Dutta
Washington State University

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